Hand-Sanding a Forearm Contour?

  • Thread starter Hoodster
  • Start date
  • This site may earn a commission from merchant affiliate links like Ebay, Amazon, and others.

Hoodster

Friend of Leo's
Joined
Feb 3, 2007
Posts
3,132
Location
Oregon
I've got a USACG alder body with a relic nitro finish, and I'm considering adding a forearm contour due to pesky tendonitis issues. I don't really care about the resulting bare wood, but I also don't really think I need a full Strat-size contour--just enough to smooth out the top front body edge. Is this something an amateur can do with sandpaper and elbow grease, or would it take forever? Any tips on paper grit, etc., appreciated.
 

Scooby Snax

Friend of Leo's
Joined
Apr 26, 2009
Posts
2,411
Location
Toronto
It ain't a sandpaper job, unless you have a case of sand paper.

It would be easier with a rasp, then sand it smooth.
 

dsutton24

Doctor of Teleocity
Joined
Dec 29, 2010
Posts
12,041
Location
Illinois
If you glue a sheet of 40 grit to a board and use it as a rasp, you can remove a surprising amount of wood in a hurry. Work your way up through 320 or so, and you'll be good.

I rough out forearm and back contours with a right angle grinder with a flap disk on it. Quick, yet brutal! :D

Here's a nice tutorial from Ron Kirn:

(link removed)
 

trev333

Telefied
Ad Free Member
Joined
Dec 3, 2009
Posts
35,767
Location
Coolum Beach,Australia
this is all you need...:D

. a lot less than a Strat has....just round it off to soften the hard edge..... and don't go too far onto the flats...;)

I took most of the roll off with my "post rig" face sander...then block sanded it to feather it in...:cool:
 

Attachments

  • arm rest 2.jpg
    arm rest 2.jpg
    31.5 KB · Views: 460
  • arm rest 3.jpg
    arm rest 3.jpg
    40.6 KB · Views: 845
  • post rig3.jpg
    post rig3.jpg
    40.6 KB · Views: 394

shinigami747

Tele-Holic
Joined
Sep 22, 2008
Posts
679
Location
NJ
Use a rasp to shape the main contour.
Use sandpaper (I forgot which grit I used) to smoothen the roughed out portion.
If painting it is not a priority and you don't mind the unfinished look, you could use tru-oil to add some degree of protection.

I don't have a pic of my guitar that I modified (butchered?) using the above steps. Will post a pic when I get the time.

edit: IIRC, I took a bit less than an hour to get the shaping done.
 
Last edited:

jefrs

Doctor of Teleocity
Joined
Nov 20, 2007
Posts
13,337
Location
Newbury, England
Hand sanding a forearm contour?

Do not sand your forearm!


I used a drum sander with 40 grit, vicious. ~6-in dia x ~4-in Foam drum (takes sanding belts) on high-speed mains electric drill, it needs the power. Make sure drill does not clog or overheat. That roughs it out nicely, you can get good control of shape. I have rasps but this works better. Obviously go over lightly with finer 120 grit and then hand sand to finish. Dust everywhere, you might want to think about breathing.

Black & Decker "Cushion Drum Sander" uses 65x410 belts

image removed
 

funkymann1

Tele-Holic
Joined
Jun 7, 2012
Posts
527
Age
55
Location
Cooper City Florida
go to harbor freight & buy a angle grinder & buy a 36 grit flap disc, you can get both for only 20 bucks & get the job done in 10 minutes, sand it down as low as you want, then use a 60 grit orbital sander all the way up to a 220, tape off the area thats not being touched very well since this is a guitar that already has been built up....
 

Jupiter

Telefied
Ad Free Member
Joined
Jun 22, 2010
Posts
30,286
Location
Osaka, Japan
OR go to the Grange Co-op & get yerself a farrier's rasp. It will also do the job in 10 minutes.
 

Clinchriver

Tele-Meister
Joined
Apr 28, 2012
Posts
338
Age
65
Location
Andersonville, TN
Random orbit sander, 50 grit to do the bulk of the work, then up through the grits to 220 for a perfect job. Best thing I ever did to my tele.:D
 

jefrs

Doctor of Teleocity
Joined
Nov 20, 2007
Posts
13,337
Location
Newbury, England
You'll be there all day with the random-orbit, and the 22,000rpm angle-grinder is far too vicious. The variable speed sander/polisher disc is a better bet but a disc doesn't cut the right shape for you. I've got those tools too :[
 

dbickford

Tele-Afflicted
Joined
Jan 24, 2012
Posts
1,051
Location
Morgan, Vermont
image-1699028794.jpg



image-444902002.jpg

Ditto on the grinder with a flap disc. Don't forget a dust mask and eye protection, because the dust is gonna fly!
 

sean79

Poster Extraordinaire
Joined
Dec 2, 2005
Posts
7,145
Location
northcentral/western Pennsylvania
Your process might depend on what tools you have - or what tools you want to buy. I cut contours into a slab body over the summer. I bought a big rasp - that thing was cheap and it made quick work of the contour. I cleaned it up with a random orbital sander and some hand-sanding. I've seen people start with a band saw or reciprocating saw, but those take big bites and make me nervous.
 

PumpJockey

Friend of Leo's
Joined
Oct 12, 2010
Posts
2,484
Location
New Joisey
Another vote for Post #5.

I inherited a bunch of old school woodworking tools from my grandfather who, when he wasn't being a doctor and a surgeon, unwound by building furniture. He had a collection of rasps with different sized teeth and, depending on the softness of the wood and my patience, one or another does the job in 15 minutes. Then sand it down starting with 60 grit.

Everyone seems to start by thinking there is a modern power tool that will do the job, but you soon realize that simple hand tools exist for a reason and they have centuries of evolution going for them.
 

jkingma

Super Moderator
Staff member
Joined
Nov 15, 2006
Posts
13,307
Location
46.050888, -79.801023

plankmonger

Tele-Meister
Joined
Jun 25, 2013
Posts
137
Location
ct
I use a jig to hold the body upright but on an angle, clamp body to it, and then use a spindle sander
With a fence clamped to the deck. 20 minute job.

You do have reposition the fence naturally.
 

Hoodster

Friend of Leo's
Joined
Feb 3, 2007
Posts
3,132
Location
Oregon
Wow, thanks for all the great posts!

I'm definitely down with the old-school methods and will look into the rasp options. Are there different types of farrier's rasps, or if I buy a woodworking rasp, which one do I want?

Again, I'm not doing a full contour, just like what Trev pictured in post#4.
 

dsutton24

Doctor of Teleocity
Joined
Dec 29, 2010
Posts
12,041
Location
Illinois
...and the 22,000rpm angle-grinder is far too vicious.

No, I've done it many times and it works fine. I originally got the idea from Ron Kirn, I posted the link to how he does it above.
 
Top