Friend dropped off a project for me today

Jupiter

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So, I couldn't leave well enough alone 😅 so I decided to pop the template back on and get another 2mm or so of depth. Took a file to the sides of the template again to get them a bit straighter and I'm happier with em now. Cut out a couple blanks for the splines out of a big heavy block--MAN that wood is hard; my thumbnail canNOT make a dent in it. My bandsaw was NOT lovin it trying to cut through this 4"x4" chunk. Luckily it's a pretty new blade.
A74E2711-4566-4018-A47B-332C9AE616A0.jpeg


The blanks are at least a couple of mm oversized in every dimension; I might need to drag the belt sander out of the closet...
B10A2754-BECA-4E74-AC8E-56174E474A85.jpeg
 

1stpitch

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Does the rout for the spline on the bass side go far enough past the crack to stabilize it? (Disclosure: I know nothing about this kind of repair.)
 

Jupiter

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Does the rout for the spline on the bass side go far enough past the crack to stabilize it? (Disclosure: I know nothing about this kind of repair.)
I THINK so… the crack is at an oblique angle relative to the fretboard so the cracked part is only a mm thick at that point and that’s the deepest part of the slot. Prolly wouldn’t have hurt to go another cm in both directions, but when I was feeling my way along the design stage I wanted to be conservative to minimize the risk of going through the front of the headstock or hitting the fretboard or god forbid some bit of metal like a truss rod anchor (no idea what the t-r looks like for this guitar) or FB registration pin (I personally have used brads with the heads clipped off for that).
 

Jupiter

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I'm very late to this thread -- you are doing great work.

As for the aesthetics, meh -- it'll buff right out.
I am starting to worry about finishing now…I feel reasonably confident about getting the splines shaved down and smoothing/filling the drill holes, but I hate spraying clear…
 

1stpitch

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I THINK so… the crack is at an oblique angle relative to the fretboard so the cracked part is only a mm thick at that point and that’s the deepest part of the slot. Prolly wouldn’t have hurt to go another cm in both directions, but when I was feeling my way along the design stage I wanted to be conservative to minimize the risk of going through the front of the headstock or hitting the fretboard or god forbid some bit of metal like a truss rod anchor (no idea what the t-r looks like for this guitar) or FB registration pin (I personally have used brads with the heads clipped off for that).
Yeah I thought later that the crack was at a sharp angle back the other way so you're good. Nice work all the way.
 

trev333

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I would have gone further down the neck with them... another inch maybe.... while you are at this stage... go big..;)

rub on a few coats of D/oil on it to get the shine back..instead of spraying clear... :)
 
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