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Old November 29th, 2006, 05:53 PM   #1 (permalink)
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Black "Windsor chair" finish Telecaster project

Well, I received my alder tele body yesterday from Warmoth and it looks great! I originally wanted to do a Tru-Oil finish on the body, but realized that you can see the lines where the pieces were joined. Not a huge deal, but it would only be magnified with something like Tru-Oil.

So I decided to revive a project idea I had this summer-- using milk paint, varnish (i.e. Tru-Oil) and paste wax to give a tele body a black windsor-chair type finish. Kinda like this:

http://i34.photobucket.com/albums/d1...ndsorchair.jpg

I also plan on putting an initial coat of white milk paint on first, followed by some shellac to keep it separated from the coats of black milk paint I'll apply later. That way as it wears & checks, the white finish will show underneath.

Aside from figuring out the steps & allowing the proper time for each one (i.e. raising the grain, sanding it back down, applying a thin coat of shellac, sanding that down, applying the initial coat of white paint, etc.), I think this will be a really neat project.

I tried two coats of black milk paint on a scrap piece of 2x4, let it dry for a few days, sanded down, coated it w/ Tru-Oil then knocked that down w/ sandpaper again and added another coat of the Tru-Oil, and I gotta say, the patina on this finish looks just like an old Windsor chair - somewhat waxy, satiny, but with nice depth, despite only being a super-thin coat of actual paint & Tru-Oil. I mean, it's really very little finish on top of the wood.

If two coats of paint and two coats of Tru-Oil look this nice, I think taking a little more time with it will really make it look like a classy, aged & vintage inspired piece.

It will have a birdseye maple neck, white pickguard, white (or possibly creme & black "zebra") neck humbucker, and a vintage bridge w/ brass saddles.

Comments, thoughts, or suggestions as I venture forth?
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Old November 29th, 2006, 08:23 PM   #2 (permalink)
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Quote:
Originally Posted by appar111
...I decided to revive a project idea I had this summer-- using milk paint, varnish (i.e. Tru-Oil) and paste wax to give a tele body a black windsor-chair type finish. Kinda like this:

http://i34.photobucket.com/albums/d1...ndsorchair.jpg

....I gotta say, the patina on this finish looks just like an old Windsor chair....
Erm... is that Windsor chair a top-loader or a string-thru? .....
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Old November 29th, 2006, 08:28 PM   #3 (permalink)
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What a great idea. Sounds really pretty too... Show us some pics when you're done eh??

Cheers!

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Old November 29th, 2006, 09:10 PM   #4 (permalink)
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Quote:
Originally Posted by BritishBluesBoy
What a great idea. Sounds really pretty too... Show us some pics when you're done eh??

Cheers!

BBB.
Will do!

Oh, for Fatmanstratman - it's a string-thru windsor chair-- top loader windsor chairs don't have near as much sustain :)
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Old November 30th, 2006, 09:48 AM   #5 (permalink)
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Sounds like it'll be unique! I love the look of yellow or red under black milk paint. Post picks as you go!
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Old November 30th, 2006, 01:20 PM   #6 (permalink)
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We recently finished a table with milk paint. First time I'd used it in 15 or more years. I was reminded how hard it is. It eats sandpaper like a locomotive eats coal. We should have made the paint thinner and applied more, even, flat coats. It does look great when its well sanded and oiled though!
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Old November 30th, 2006, 01:43 PM   #7 (permalink)
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Can anyone translate " milk paint " into U.K. please !!! ???
Cheers
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Old November 30th, 2006, 02:05 PM   #8 (permalink)
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Hey Chick, it's casein paint. Used to really have milk in it.
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Old November 30th, 2006, 02:31 PM   #9 (permalink)
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I'm with Chick, more info please!

can you describe the products and process a little more? I've heard of milk-paint, but I thought that stuff disappeared 100 years ago.
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Old November 30th, 2006, 02:31 PM   #10 (permalink)
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This sounds like it's going to be one classy looking Tele. I love the whole concept of combining that finish with the white pickguard, zebra/ white hummer and maple neck.

Can't wait to see the pics!
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Old November 30th, 2006, 03:13 PM   #11 (permalink)
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I've sanded/planed some old doors that had been milk-painted @100 years ago...interesting aroma, to say the least.
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Old November 30th, 2006, 03:19 PM   #12 (permalink)
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this sounds like a *great* idea...i think this will turn out really nice. I've toyed w/the idea of using milk paints also (but never made it happen). Let us know how it turns out! -jason
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Old November 30th, 2006, 06:24 PM   #13 (permalink)
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Quote:
Originally Posted by jhundt
can you describe the products and process a little more? I've heard of milk-paint, but I thought that stuff disappeared 100 years ago.
check out: www.milkpaint.com I've been using their stuff for this project.
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Old November 30th, 2006, 06:42 PM   #14 (permalink)
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Quote:
Originally Posted by daviddoubleu
This sounds like it's going to be one classy looking Tele. I love the whole concept of combining that finish with the white pickguard, zebra/ white hummer and maple neck.

Can't wait to see the pics!

Good to know so many others are interesting in seeing how this one turns out!

Here's what I've done so far:

1. ran a damp cloth over the whole body to raise the grain.

2. after drying completely, I used 320 grit sandpaper on the front & back (one of those 3M foam sanding blocks that reduces dust), and a really funky 220 grit 3M sanding pad that was purple & flexible for the sides & around the lower bout of the body near the neck joint.

3. put on an initial coat of Zinsser Bullseye Shellac (clear) as evenly as possible & let it dry (approx. an hour, but it was dry in about 20 minutes-- I like to be thorough :)).

4. took the same 320 sanding block & 220 grit sanding pad & took the shellac off (kind of a bear, I'll be honest!), leaving only what sunk into the pores (which ain't much on an alder body)

5. mixed up an initial coat of "Snow White" milk paint from milkpaint.com. I also mixed in some of their Extra Bond to make sure the initial coat of paint stuck. Initial coat is very streaky & uneven looking, although it felt pretty uniform

6. waited an hour or so and sanded the paint down using the same block & pad (much more lightly than I did when I took the shellac off, as I didn't want to sand through the paint)

7. applied a second coat of snow white milk paint, this time without the Extra Bond. The second coat really evens things out. Looks very even, but still very thin compared to something like a poly (I think I'm turning into one of those "thin skin" lovers...)

And that's all I've done so far. In my haste to get started, I didn't take any pics of the unfinished body before I started with the shellac'ing & painting. I did take a pic of the body after the 2nd coat of milk paint had dried overnight. I'll upload the pics when I get home.

I decided to leave the control cavity & pickup cavities unpainted for a really authentic and well... old look, I guess. It just looks like a musician's craft project from the late 40's :) I did put a light coat of shellac in these cavities, and will end up putting a thin coat of Tru-Oil on them when I do the final finish coats so that they're sealed from moisture.

Tonight:
Sand down the 2nd coat of milk paint and add a thin coat of shellac to seal it so that when I add the black milk paint over top, it will form distinct paint layers & not bleed into one another. I'll probably knock the shellac down a bit when it dries so that I have a nice, even surface. Plus, the first coat of black milk paint & Extra Bond will adhere better. But I won't be applying the black milk paint 'til this weekend.

Stay tuned!
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Old December 1st, 2006, 12:33 AM   #15 (permalink)
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I really want to see the end result. This sounds like a good finish to attempt.
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Old December 1st, 2006, 12:57 AM   #16 (permalink)
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Thanks for the update, please keep it coming! These are my favorite threads.
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Old December 1st, 2006, 11:58 AM   #17 (permalink)
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Still no pics (haven't had the time to hook my digital cam up to my computer & upload pics.

I ended up using the 320 grit sponge sanding block on the back & sides, with the 220 grit around the edges. I'm amazed at how smooth the snow white paint is looking - smooth & satiny. Feels great & very durable, yet still thin.

I'm going to wait another day for the paint to cure even more-- 24 hours is all that's really needed, but I'm going to give it 48 hours and try to avoid putting shellac over the white paint. Instead I'll just start with the black milk paint on Saturday. This way I can avoid having to put Extra Bond in w/ the black paint (it makes the paint very "elmer's glue-like" in consistency). If the white is fully cured and sanded down, the black won't bleed into it. Old school, baby!
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Old December 1st, 2006, 01:31 PM   #18 (permalink)
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This is how they did it on New Yankee Workshop
Finishes
Question:
I happened to miss every ingrediant for the distressing process from the windsor chair project. Could you please list the ingrediants and the process again? Also, would the distressing work on any hardwood?
Thanks
Anthony Overkamp


--------------------------------------------------------------------------------

Answer:
The fantastic finish was Sally Wallicks special process. Apply the following, drying between each step:
1. Aniline dye (dark walnut powder mixed with water)
2. Coat of lacquer to seal the dye
3. Oil-based semigloss paint; first red, then cover with black-green

The first distressing is done with a semi paste paint stripper, applying only where natural wear would occur. Leave it for 24 hours, then scrape off. Rub entire chair with steel wool.

Add a third coat of paint, black.

The second distressing is done with blasted walnut shells using compressed air.

Apply a dark walnut oil base stain, wiping off after application. Dry for 24 hours. Lastly apply a paste wax and buff it out.

Good luck and enjoy.
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Old December 5th, 2006, 10:48 AM   #19 (permalink)
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Update:

I know, I know, I haven't posted pics yet-- but between work, the holidays, planning a work trip, I've been too busy using my free time to work on the project rather than upload pics of it (although I have been taking some pics along the way).

Anyway, since I decided to forego the shellac on top of the white milk paint, I started with the black milk paint on Friday night. First coat on, then waited for a couple hours, sanded w/ 320 grit sponge block, then added second coat of milk paint. For both coats, I used a roller as it made the paint go on much more evenly. I also used the 320 grit on the 2nd coat, but only after it had cured for 1-2 days.

Then last night (Monday night) I added two coats of Tru-Oil, with 2 hours in between coats. The milk paint really sucked up the first coat, and alot of the second coat! It's not near as glossy as I want right now.

I'll try adding a couple more coats of the Tru-Oil, using either 0000 steel wool or some 320 or 400 grit in between coats.

The weird thing is, my test scrap of wood (a 2x4) was alot shinier. For it, I only used one coat of milk paint, one coat of Tru-Oil, a very thorough sanding after the Tru-Oil had cured , and another top coat of Tru-Oil, and it turned out smooth and fairly glossy, with a nice waxy shine to it. The thing is, I let it sit for a month or two before I sanded it down and added the second coat of Tru-Oil, since this was a summer/fall project that I put on hold for a while. Maybe that thorough sanding was what made the surface smoother so that the Tru-Oil really looked glossy on it?

I'm thinking I really need to sand the body down more so that the surface is smoother, that way when the next coats of Tru-Oil go on, it will be easier to get it glossy. I have a feeling I'll just need to be patient and use thin coats of the Tru-Oil built up.

Either that or some Minwax Wipe-On polyurethane (gloss) and some Minwax Paste Wax. That may get me there quicker.

Any other advice to get it shinier?
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Old December 5th, 2006, 11:08 AM   #20 (permalink)
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Sounds like you need a card reader for getting pictures into your computer. I can take a picture and have it in my computer in no time at all.
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Old December 5th, 2006, 11:54 AM   #21 (permalink)
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Yeah, my card reader crapped out on me, and I'd have to hook up my camera, then pull the images over, etc. and I'd rather just be workin' on the guitar :)
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Old December 5th, 2006, 02:45 PM   #22 (permalink)
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do an ebonized finish...keep it flat
You can do a thin Black lacquer and finish with a satin lacquer that will look really mellow and clean
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Old December 5th, 2006, 03:58 PM   #23 (permalink)
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Quote:
Originally Posted by FrankB
do an ebonized finish...keep it flat
You can do a thin Black lacquer and finish with a satin lacquer that will look really mellow and clean
Not sure what you mean by "ebonized finish"? I'm doing all the finishing by hand & brush, i.e. no spraying.

The finish on this chair is what I would like for the body of my telecaster:
Attached Images
File Type: jpg black_chair.jpg (21.1 KB, 397 views)
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Old December 5th, 2006, 07:16 PM   #24 (permalink)
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When I saw this post , I kept thinking I've seen a guitar before with a Windsor-chair-type finish. Now I remember: Zemaitis S-24. See pic:

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Old December 5th, 2006, 10:32 PM   #25 (permalink)
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Yeah, that's nice! I figured the tele, with it's primitive look, would benefit from this type of finish. It will wear over the years nicely, and look better the more wear it gets.

I've been on way too many great relic sites (aka greenwich village custom guitars, revelator guitar works, etc.) and decided I'd do my own take on things, 'cept I'll be putting the wear on in a normal fashion, rather than accelerating it.

Latest update:

The milk paint not being sanded down smooth enough was the culprit for my finish woes (i.e. not glossing up enough). When I did my sanding tonight (w/ 220 grit) and took my time and used some elbow grease, it definitely smoothed things out. The great thing about the milk paint is those tiny areas where the sanding reveals the undercoat of white. Looks genuinely like an old finish at that point.

I added a decent coat of Tru-Oil after sanding the whole body & wiping it down w/ a soft cloth to remove milk paint dust. It's already starting to get that slight shiny, satiny/waxy look to it-- with only this first coat. I'll use 0000 steel wool in between coats at this point (as recommended on the bottle), as well as leaving plenty of time in between coats.

I'm ass