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Tele Home Depot Building a T-Style guitar? From scratch or from parts. This is the forum for you.

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Old January 31st, 2009, 11:55 PM   #1 (permalink)
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some of my jigs and templates

so.....one day last month i decided to make me a Tele and doing a google search for tele blueprint brought me here to tdowns Rev D PDF then to ehawley's '53 CNC build thread, thats all it took to get me started, I only had to buy a router , everything else i had laying around, so i started making my jigs and templates

these were easy enough


then the neck stuff
neck template


and truss rod jig


fret slot cuttin jig

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Old February 1st, 2009, 12:02 AM   #2 (permalink)
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here's my strait sandin fret board jig



the drill grinder

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Old February 1st, 2009, 12:06 AM   #3 (permalink)
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drill bit guide



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Old February 1st, 2009, 12:12 AM   #4 (permalink)
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few necks in the works


done so far


the "shop"


view from "the shop"
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Old February 1st, 2009, 12:41 AM   #5 (permalink)
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Nice setup. Looks like it's under control - down to a science.

The radius sanding block... did you make that yourself? If so, how?

and what radius are you making them?

a skunk stripe and a glued fretboard? or a couple of each?

I like the warm color of the body on the white guard in your other post - what kind of wood is that?

questions questions questions...
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Old February 1st, 2009, 01:18 AM   #6 (permalink)
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Thanks for sharing your setups.

Looks like you have the bases covered.

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Old February 1st, 2009, 01:34 AM   #7 (permalink)
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Nice setup. Looks like it's under control - down to a science.

The radius sanding block... did you make that yourself? If so, how?

and what radius are you making them?

a skunk stripe and a glued fretboard? or a couple of each?

I like the warm color of the body on the white guard in your other post - what kind of wood is that?

questions questions questions...
the sanding block is 7.25, and I also made a 9.5
the camera batteries were dead when I did these but I screwed the router to a board, plunged a hole and measured 7.25 and 9.5 from the front of bit and nailed it to the bench so that it swung side to side



then cut a bunch of pieces of 3/4" wood to this shape


then glued them all together


the necks are all solid maple,

the white guard tele is made of oak from an old antique table that was sitting around in my way, it was almost black, I just sanded it and cleared it, the oak tele neck was a piece of the table that was 7/8" so i guess i did glue on a 1/8" piece of maple to get 1" after i did the skunk strip on the back, that was a practice piece anyway
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Old February 1st, 2009, 01:36 AM   #8 (permalink)
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cant forget the pickguard template

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Old February 1st, 2009, 01:39 AM   #9 (permalink)
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I also tool my own leather guitar straps

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Old February 1st, 2009, 01:49 AM   #10 (permalink)
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For the love of....you have the whole enchilada there mate! Ha! but you forgot the most important gadget! A fridge with a couple of cold beers....or in the worst case a coffee brewer! LOL!
Awesome shop! and for what you showed awesome a pure quality results! BTW that leather strap pf the sexy cowgirl its fantastic!
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Old February 1st, 2009, 01:59 AM   #11 (permalink)
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Everything looks pretty sweet... Maybe do a tutorial on the strap making- your cowgirl strap matches my tat :)
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Old February 1st, 2009, 02:00 AM   #12 (permalink)
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For the love of....you have the whole enchilada there mate! Ha! but you forgot the most important gadget! A fridge with a couple of cold beers....or in the worst case a coffee brewer! LOL!
Awesome shop! and for what you showed awesome a pure quality results! BTW that leather strap pf the sexy cowgirl its fantastic!
got the fridge there and the kitchen sink

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Old February 1st, 2009, 02:10 AM   #13 (permalink)
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Awesome set up - wish I had a shop like that. Nice work on the leather too. What kind of dye did you use for the black horizontal box across the girl's chest? I've never seen a leather dye that opaque...
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Old February 1st, 2009, 02:11 AM   #14 (permalink)
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Everything looks pretty sweet... Maybe do a tutorial on the strap making- your cowgirl strap matches my tat :)
my name on youtube is ratfinkazoid, check that out for more of my leather stuff

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Old February 1st, 2009, 02:12 AM   #15 (permalink)
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...an old antique table that was sitting around in my way
Well that's the thing about oak furniture, isn't it? It's much easier to carry around in telecaster sized pieces.

I do like the pecan shade of it in the picture.

the sanding blocks - simple and elegant. Thanks. I had some sort of brain block as to how it could be done. Visions of the tip of a belt sander swinging back and forth on an adjustable swing set were going through my head.
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Old February 1st, 2009, 02:14 AM   #16 (permalink)
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Always wondered what to do with that old bed frame!


Great Stuff!!
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Old February 1st, 2009, 02:21 AM   #17 (permalink)
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Always wondered what to do with that old bed frame!


Great Stuff!!

parts is parts
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Old February 1st, 2009, 02:26 AM   #18 (permalink)
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made truss rods too, I guess the hardest part is drilling thru the middle of 3/8" x 1" rod with a vise, hand drill and my eyeball



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Old February 1st, 2009, 03:38 AM   #19 (permalink)
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made truss rods too, I guess the hardest part is drilling thru the middle of 3/8" x 1" rod with a vise, hand drill and my eyeball

Ouch.

have you been introduced to www.mcmaster.com?

barrel nuts - threaded standoffs

as many taps as I've snapped...
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Old February 1st, 2009, 05:35 AM   #20 (permalink)
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Awesome stuff here...
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Old February 1st, 2009, 07:27 AM   #21 (permalink)
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Hi Lee,

I like your cool sanding jig. You might be interested in checking out my router version on www. luthiersforum.com and mimf. Search for McClary jig. More chips, less dust, less time, and I think you could adapt it to your rails pretty easily.
I love jigs. :-). That is quite an art in itself that leatherwork you do.

mimf.com/library/fingerboard_radius3.htm

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Old February 1st, 2009, 09:16 AM   #22 (permalink)
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So many ways to make a guitar!...Looking good Lee! I hope the fridge is as well stocked as your shop!
Cheers
ED
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Old February 1st, 2009, 06:31 PM   #23 (permalink)
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Hi Lee,

I like your cool sanding jig. You might be interested in checking out my router version on www. luthiersforum.com and mimf. Search for McClary jig. More chips, less dust, less time, and I think you could adapt it to your rails pretty easily.
I love jigs. :-). That is quite an art in itself that leatherwork you do.

mimf.com/library/fingerboard_radius3.htm

Marty
thanks for that, got up this morning and made one, a real nice jig







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Old February 1st, 2009, 07:49 PM   #24 (permalink)
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You have some skills my friend.. mad, mad skills.
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Old February 1st, 2009, 07:56 PM   #25 (permalink)
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I always did think that would be a perfect jig to dedicate to one of the cheap laminate trimmers you can get for 20 dollars at harbor freight since very little material is removed from the neck or fingerboard. Maybe I'll do a new version.
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Old February 1st, 2009, 08:18 PM   #26 (permalink)
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I also tool my own leather guitar straps


Skeleton strap is amazing!!

(the babe is nice of course)
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Old February 1st, 2009, 09:32 PM   #27 (permalink)
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i want boobies on my strap! Do you make straps to sell? Where would one go about checking out what you have?
Awesome workshop and jigs by the way, looks like you have it down to a T
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Old February 1st, 2009, 10:28 PM   #28 (permalink)
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Hi Lee,

I like your cool sanding jig. You might be interested in checking out my router version on www. luthiersforum.com and mimf.
That jig is crazy neat!

Someday...when I have the room...
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Old February 2nd, 2009, 02:59 AM   #29 (permalink)
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got the fridge there and the kitchen sink
Well then! now you have a complete shop!
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Old February 3rd, 2009, 01:20 AM   #30 (permalink)
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i want boobies on my strap! Do you make straps to sell? Where would one go about checking out what you have?
Awesome workshop and jigs by the way, looks like you have it down to a T
dont have a website , I'll post some pics on my photobucket in a day or two
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Old February 3rd, 2009, 01:03 PM   #31 (permalink)
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On that fretboard radius jig - if you were to put two slightly different radii on the two arcs of the router base, and skew the guide rods so they're not parallel - aside from entirely unpredictable results would that give you a way to get a conical/compound radius?

Trying to avoid reinventing the wheel here since I'd bet one of you talented people has come up with it already. I was thinking about a sled on the router table but it would be more complicated than this jig.

Also, gotta say, I've never seen sculpture in leather tooling anywhere else.
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Old February 3rd, 2009, 01:43 PM   #32 (permalink)
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I'm fairly certain you won't get a compound radius..

in order to get the compound radius, you'd need the different radius on each end of the fretboard and the router would need to travel down the length of the fretboard (while those radiused rails stay in the same place)

http://www.cambrianguitars.com/compradjig.html

Last edited by LocustPlague; February 3rd, 2009 at 02:15 PM..
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Old February 3rd, 2009, 05:11 PM   #33 (permalink)
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I don't do compound radii. My jig runs in a matching bottom section with the same arch as the top, like what is on the bottom of a band saw table that allows it to tilt. Check out the luthiersforum for more variations for compound radius jigs.
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Old February 3rd, 2009, 06:27 PM   #34 (permalink)
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So how would you move that router, by rocking it back and forth across the neck or by sliding it up and down the length?
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Old February 3rd, 2009, 06:28 PM   #35 (permalink)
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Both, on my jig, I tilt the router by pushing it forward on the arc and then running it left and right. Push router forward some more, repeat left to right. You do this until it is arched. Takes about 2 minutes or less. I finish up with a radius block to remove tool marks.
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Old February 3rd, 2009, 06:57 PM   #36 (permalink)
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i ran it up and down longways, putting the pvc on the rails makes it a real smooth move
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Old February 5th, 2009, 05:52 PM   #37 (permalink)
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Would you be able to explain exactly how you made the truss rod? i would really like to try!
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Old February 5th, 2009, 07:53 PM   #38 (permalink)
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i ran it up and down longways, putting the pvc on the rails makes it a real smooth move
Ha! Pretty smart!
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Old February 10th, 2009, 11:16 PM   #39 (permalink)
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today I needed a planer after making a body to thick, so I found an old vinyl window frame, some PVC water pipe, old ceiling light track, piece of plywood and two little 2x4 pieces, screwed on my router and BAM!, got me a planer







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Old February 10th, 2009, 11:22 PM   #40 (permalink)
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The ideas that you are giving me!

Thanks again.
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