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Go Back   Telecaster Guitar Forum > The DIY Channel > Tele Home Depot > 2009 $100 Tele Challenge

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2009 $100 Tele Challenge Check here to read the final build threads from the 2009 $100 Tele Challenge

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Old February 13th, 2009, 08:04 PM   #1 (permalink)
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$100 Telecaster Challenge, The Scattesquire

I'm in, Friday the 13th


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Old February 13th, 2009, 10:01 PM   #2 (permalink)
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This looks like some fun coming.
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Old February 13th, 2009, 10:36 PM   #3 (permalink)
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Old February 13th, 2009, 11:27 PM   #4 (permalink)
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Scatter Lee's got WOOD (and vice grips!).
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Old February 14th, 2009, 01:11 AM   #5 (permalink)
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This wood was givin to me yesterday, dont know what it was, real rough cut, 54"x11 1/2"x1 5/8", old piece, not warped, looked cool



not big enough for a one piece so I cut it 7" wide for a two piece with a old power saw



found an old computer desk in the corner and used a piece for a straight edge, used router to cut me a straight line



used a 1 1/2 " bit to cut 1 5/8" , took a couple of passes but it worked

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Old February 14th, 2009, 01:17 AM   #6 (permalink)
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used the ol powersaw to cut some slabs



got out the ol claps an glue



clap em up

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Old February 14th, 2009, 01:26 AM   #7 (permalink)
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also glued up another body from the leftovers



setup the good ol handy planner/router type thing



plane that baby down to 1 1/2" thick



I think it may be Pine? ya think?

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Old February 14th, 2009, 02:22 AM   #8 (permalink)
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this is the sanding machine



trace me a line, and look for leather glove



good ol saw gets the job done, it's the hand burner model



and the ol four nail deal, gettin ready for router

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Old February 14th, 2009, 02:42 AM   #9 (permalink)
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I use a 1" bit with bearing on top



then flip it over and use a 1 1/2" bit with bearing on end



sweet



then I get out the drill press

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Old February 14th, 2009, 02:56 AM   #10 (permalink)
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holes



then get out the hand drill



and eyeball it



sweet

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Old February 14th, 2009, 03:01 AM   #11 (permalink)
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do or die with this bit



depth checker



got that over with

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Old February 14th, 2009, 03:19 AM   #12 (permalink)
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I use Dremel tools through the bridge holes to line up neck pocket template



and some bed rails to keep the template straight



get that router going again



thats about it for today



now what kind of Tele can i build with inch an a half pine? maybe that black Esquire in the Blackguard book
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Old February 14th, 2009, 11:37 AM   #13 (permalink)
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Wood looks to be Douglas Fir-lookin' good
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Old February 14th, 2009, 12:32 PM   #14 (permalink)
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Excellent!!
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Old February 14th, 2009, 04:50 PM   #15 (permalink)
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Very informative. Those without a well equipped woodshop should pay attention to this thread. It's great to see other methods of getting the job done.
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Old February 14th, 2009, 11:12 PM   #16 (permalink)
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what I did today
pulled out a leftover 1" maple board



put the jigsaw to work



screwed on the template



got the router on the job

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Old February 14th, 2009, 11:20 PM   #17 (permalink)
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put neck in trusty ol fret jig, marked the nut slot for a measuring point



got out the truss rod slot router jig



busted my 1/4" bit on first pass, doh! so I thru in the 3/8" bit,

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Old February 14th, 2009, 11:24 PM   #18 (permalink)
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this is the jig for thinning the headstock thing



works good



done

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Old February 14th, 2009, 11:31 PM   #19 (permalink)
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this little jig routs the angle on the back of neck



3/16" on top to 3/32" on the bottom



know what I mean

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Old February 14th, 2009, 11:38 PM   #20 (permalink)
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drill jig for 3/8" truss rod hole



nice huh



and the 3/16" hole



not bad

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Old February 14th, 2009, 11:41 PM   #21 (permalink)
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same jig for the bottom hole





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Old February 14th, 2009, 11:45 PM   #22 (permalink)
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cut a piece of 3/8" steel for top and bottom of truss rod





drill them holes with a hand drill



close enough, can u dig it?

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Old February 14th, 2009, 11:48 PM   #23 (permalink)
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drill drill drill



tap tap tap



file file file



pointy pointy

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Old February 14th, 2009, 11:53 PM   #24 (permalink)
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tap



cut slots with hacksaw



cut and thread a piece of 3/16" steel rod



both ends

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Old February 14th, 2009, 11:56 PM   #25 (permalink)
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twist on the top piece



hammer time





done

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Old February 15th, 2009, 12:01 AM   #26 (permalink)
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i do have a sander



works ok



got that good enough for now

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Old February 15th, 2009, 12:08 AM   #27 (permalink)
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my newest jig, the radius router thingamabob



what a time saver



and a sandpaper saver



7.25

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Old February 15th, 2009, 12:13 AM   #28 (permalink)
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oop's, before i did the radius I did this



with a grinder on the hand drill



and a little sanding bit



lookin good

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Old February 15th, 2009, 12:18 AM   #29 (permalink)
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thats enough for today



nice tight fit



and the sun is still up





gone fishin
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Old February 15th, 2009, 12:50 AM   #30 (permalink)
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Wow - what an amazing display of ingenuity with the hand tools and jigs! I am but a pretender in your midst! Nice work, even!
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Old February 15th, 2009, 01:03 AM   #31 (permalink)
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Woah, thats impressive. Catch anything?
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Old February 15th, 2009, 01:23 AM   #32 (permalink)
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Wow, thanks for the education. The homemade truss rod is impressive! Looking forward to seeing it through to the end.
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Old February 15th, 2009, 01:47 AM   #33 (permalink)
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This is an amazing build so far! Keep up the good work!
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Old February 15th, 2009, 01:57 AM   #34 (permalink)
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Nice neck jigs!
Curious though why you leave out the truss rod fillet till after the carving.
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Old February 15th, 2009, 02:11 AM   #35 (permalink)
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Quote:
Originally Posted by Maricopa View Post
Nice neck jigs!
Curious though why you leave out the truss rod fillet till after the carving.
well I had a 1/4" piece of maple to fill it but broke my 1/4" router bit, so used 3/8" bit,, didnt have table saw near to cut new one plus i would like to use walnut anyway and have none here, so it can wait till final sanding, and the last couple necks I did I popped out the skunk stripe when I was tapping in the frets, so i just wait till the frets are in and glue it up then do the final sanding
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Old February 15th, 2009, 09:35 AM   #36 (permalink)
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...Lookin' great!!! The mind at work! The things you can build with "stuff" around the house !!!! Fantastic thread!
Cheers
ED
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Old February 15th, 2009, 11:53 AM   #37 (permalink)
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Great Job so far - Nice set of fixtures - Love your Planner and Sanding machine !!!
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Old February 15th, 2009, 12:04 PM   #38 (permalink)
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Excellent build thread. Those who think building a neck is too complicated should pay attention.
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Old February 15th, 2009, 12:44 PM   #39 (permalink)
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Nice.
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Old February 15th, 2009, 12:50 PM   #40 (permalink)
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Scatter Lee, you are a freak'n genius with your jigs and low-tech tools. I'm totally impressed.
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