Check out the Pedaltrain boards; they are very strong, lighter than the same size wood/mfd, and they come with a nice bag. You might beable to get all your pedals onto a PT Jr. or a PT2 would give you some room to expand. I've used a PT2 at church for years, never had a problem with it, and I consider it some of the best money I've ever spent on gear.
http://pedaltrain.com/
Btw, the Pedaltrain boards are a favorite over on the TGP, and there are a couple of long-running threads about them w/lots of pics:
PT2 pics
PT Jr. pics